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單室臥式低壓滲碳?xì)獯阏婵諣t(上下交替氣冷型）

單室臥式低壓滲碳?xì)獯阏婵諣t(上下交替氣冷型）

時(shí)間：2019-11-21

產(chǎn)品介紹

Single chamber horizontal low pressure Carburizing gas quenching furnace (upper and lower alternate air cooling type)

應(yīng)用簡介/Application

真空雙室低壓滲碳?xì)獯銧t，具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進(jìn)行滲碳淬火，多種真空熱處理工藝?？梢詫?shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式等工藝。

The vacuum double-chamber low pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling. Is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.

產(chǎn)品特點(diǎn)/characteristic

1.專用的真空低壓滲碳模擬軟件，智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

2.采用高效方形換熱器，冷卻速度提高80%。

The cooling rate is increased by 80% by using high efficiency square heat exchanger.

3.采用雙風(fēng)機(jī)對流均勻冷卻

Uniform cooling with double-fan convection。

4.加熱元件沿加熱室圓周360度均勻布置，溫度均勻性高

The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.

5.加熱室采用外絕緣結(jié)構(gòu)，減少杜絕滲碳炭黑污染

The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.

6.采用碳?xì)譃榧訜崾腋魺釋樱褂脡勖L

The carbon felt is used as the heat-insulating layer of the heating chamber, and the service life is long.

7.滲碳?xì)怏w噴嘴沿加熱室圓周及前后均勻布置，滲碳層厚度均勻

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

8.滲碳工件變形小，生產(chǎn)效率高，使用成本較氣體滲碳節(jié)能40%以上

The Carburizing workpiece has the advantages of small deformation, high production efficiency and more

than 40% energy saving compared with gas Carburizing.

9.編程工藝靈活輸入，機(jī)械動(dòng)作穩(wěn)定可靠，故障自動(dòng)報(bào)警/顯示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

10.氣淬風(fēng)機(jī)變頻驅(qū)動(dòng)，對流加熱功能可選、九點(diǎn)測溫可選

Frequency conversion drive of gas quenching fan, optional convective heating function, optional temperature measurement at nine points.

11.全智能化工業(yè)計(jì)算機(jī)控制系統(tǒng)并有一套手動(dòng)操作系統(tǒng)

Fully intelligent chemical industry computer control system and a manual operating system.

12.操作簡潔、編程工藝靈活輸入、機(jī)械動(dòng)作穩(wěn)定可靠

The operation is simple, the programming process is flexible input, the mechanical action is stable and reliable.

13.手動(dòng)/半自動(dòng)/自動(dòng) 故障自動(dòng)報(bào)警/顯示

Manual / semi-automatic / automatic fault automatic alarm / display.

產(chǎn)品規(guī)格/product specifications

注：特殊規(guī)格要求可根據(jù)客戶要求定制

Note: Special specification requirements can be customized according to customer requirements

參數(shù) / 型號 Parameter/ Model	PJ-ST446	PJ-ST557	PJ-ST669	PJ-ST7711	PJ-ST8812	PJ-ST9916
有效熱區(qū) W×H×L Effective hot zone	400×400×600	500×500×700	600×600×900	700×700×1100	800×800×1200	900×900×1600
裝載重量（KG） Load weight	200	300	500	800	1200	2000
最高溫度（℃） Max.temprature	1350	1350	1350	1350	1350	1350
爐溫均勻性（℃） Furnace temperature uniformity	±5	±5	±5	±5	±5	±5
真空度（Pa） Vacuum degree	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3	4.0 E -1/ 6.7 E -3
壓升率（Pa） Pressure rise rate	≤0.5	≤0.5	≤0.5	≤0.5	≤0.5	≤0.5
滲碳介質(zhì) Carburizing medium	C2H2 ＋ N2	C2H2 ＋ N2	C2H2 ＋ N2	C2H2 ＋ N2	C2H2 ＋ N2	C2H2 ＋ N2
滲碳壓力（mbar） Carburizing pressure	5-20	5-20	5-20	5-20	5-20	5-20
控制方式 Control method	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse	多級脈沖 Multi-pulse
淬火介質(zhì) Quenchant	氮?dú)?/ 氬氣 Nitrogen/Argon
氣淬壓力（bar） Gas quenching pressure	12-25	12-25	12-25	12-25	12-25	12-25

以上參數(shù)可根據(jù)工藝要求調(diào)整，不作為驗(yàn)收依據(jù)，具體以技術(shù)方案和協(xié)議為準(zhǔn)

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail

配置選擇/Configure select

型號 model	標(biāo)準(zhǔn)規(guī)格以及定制 Standard specifications and cus tomization
最高溫度 Maximum temperature	1350℃
深層控制 Deep control	輸入滲層材料 LPC 工藝智能計(jì)算 Intelligent calculation of PLC process for input permeable layer material.
流量控制 Flow control	流量智能計(jì)算 Intelligent flow calculation
滲碳壓力 Carburizing pressure	1000pa 以內(nèi) Within 1000pa
淬火介質(zhì) Quenchant	高純氮?dú)猓∟2） High purity nitrogen (N2)
淬火壓力 Quenching pressure	12-25Bar
淬火方式 Quenching mode	交替氣冷 Alternating air cooling
風(fēng)冷方式 Air cooling mode	變頻調(diào)速及等溫淬火 Frequency conversion Speed Reg ulation and Isothermal quenching
極限真空 Ultimate vacuum	6.7X10-1 Pa/6.7X10-3Pa
抽氣時(shí)間 Pumping time	大氣壓 -6.7X10-1Pa（15Min） Atmospheric pressure-6.7X10-1Pa (15Min)
泄漏率 Leak(age) rate	＜ 0.5pa/H
滲碳流程 Carburizing process	脈沖式滲碳 Pulse Carburizing
控制方式 Control method	PLC 數(shù)字式程序控制 PLC digital program control
低壓電器 Low-voltage apparatus	Schneider
高壓電器 High-voltage electrical apparatus	Schneider
溫控儀 Temperature controller	Eurotherm 2604（0.1 級） (Grade 0.1)
工控機(jī) IPC （ Industrial Personal Computer ）	臺(tái)灣研華 Weihua, Taiwan
真空泵 vacuum pump	萊寶真空泵 vacuum pump, Leibao
質(zhì)量流量計(jì) mass flowmeter	美國 Mass Flowmeter; United States
真空壓力傳感器 Vacuum pressure sensor	德國 Vacuum pressure sensor; Ger many

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單室臥式低壓滲碳?xì)獯阏婵諣t(上下交替氣冷型）

應(yīng)用簡介/Application

產(chǎn)品特點(diǎn)/characteristic

產(chǎn)品規(guī)格/product specifications

配置選擇/Configure select

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